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PDR / The devices we handle / USB and flash media

Devices · flash drives & USB sticks

USB stick recovery in Plymouth. Tiny, and no other device holds that copy.

Nobody means to rely on a flash drive for anything important, but it ends up holding it anyway: a year of invoices kept nowhere else, or a temporary copy that became the only one. Connectors snap. Controllers die. Either way the memory is generally fine, and that is where we start. A few arrive from Plymouth each week.

Nothing readable? Most jobs carry no bill Free diagnosis, then one written price Boxes come to the lab from Truro, Newquay and Tavistock

You will be talking to an engineer
0800 6890668

Most weeks bring one of these. Routine bench work.

Not listed? Try the triage →
Shipping to us: once you receive your quote, pack it securely so it won't move in transit, get it insured for what it is worth, and send it by tracked post to our intake lab in Bristol. We pay the postage back to you. Please contact us before sending if you would like an engineer to check the packing before the box is sealed. More detailed instructions on sending your item to us can be found on our contact page.

The USB and flash-drive makes that turn up most weeks.

SanDiskUltra · Cruzer Blade · Extreme Pro: the ones you find in almost every desk drawer.
KingstonDataTraveler in all its versions, plus the encrypted IronKey line, which gives away nothing.
Corsair · PNY · Integral · VerbatimStore 'n' Go, Attaché, Flash Voyager and their cousins.
Unbranded & freebieTrade-show giveaways and cheap online buys: by far the most likely to arrive dead.

What the messages are telling you.

Not on the list? →
What turns upWhat that points toWhere to start
Device Manager identifies it as Unknown USB Device (Device Descriptor Request Failed)No reaction whatsoever. The controller has diedStop working through ports
USB device not recognizedEnumeration never finishesOne more port, then leave it
A prompt to format the disk before useThe filesystem is broken; the files are notDecline the offer to format it
0 bytes, and the prompt: Please insert a disk into removable diskThe controller can no longer see its memoryChip-level work needed
0x80070570 when opening: file or directory corrupted and unreadableThe FAT or exFAT structures took damageRecoverable, so long as nothing more is written
Windows was unable to complete the formatThe controller has stopped for goodThat refusal is in your interest

What happens to a drive while it is here.

Cases in the log →
01

A number on arrival, then the free diagnosis Free

Whatever is delivered is booked in using a unique reference (case number) on the date it arrives at the bench. The engineer will identify the actual fault at no charge. This gives a straightforward answer on what can be recovered from the drive and what cannot, plus one written quotation. There will be no further activity until you have read and accepted the quotation.

Diagnosis at no chargeA single written figureYou owe nothing yet
02

Taken apart slowly

On an older drive the memory package comes off the board and is read on its own. This won't work with a monolith, because the memory and the controller are cast into a single unit. The way in is a row of tiny test pads, none wider than a fraction of a millimetre.

Test pads located and wiredEvery part kept
03

Reversing the controller's work

Wear levelling moves blocks around the die. Interleaving spreads them across planes for speed. A raw read holds both of these mixed together, so it is taken apart in software one layer at a time until named files with proper dates appear again.

UntangledBlock sequence rebuilt
04

Listed, then returned

The file list reaches you first. Nothing is billed before you accept it, and everything comes back on new media.

Every file opened, not talliedReturned on new media
05

You give the word, and it ships back

Give yourself time to consider it. It costs you nothing. We list all of the files we recover for you before sending out an invoice, and we only ask for payment once you have authorised it. We also buy media specifically for your recovery and send it back to you, with the return postage paid by us. The case stays here on our bench until we have your confirmation that the files open properly on your own machine.

You see the list and decideWritten to fresh mediaWe pay the postage home

The faults we see most

  • Nearly every flash drive made today is a monolith: memory and controller cast as one solid block, with nothing that comes away. That makes the job fine soldering onto pads set into the moulding, a raw read off those pads, then hours at a keyboard putting the result back in order.
  • A broken connector is rarely the end of it: the metal shell only carries current. When the wafer and the package under it came through the break without damage, the files did too. Send the loose parts in as well.
  • Counterfeit drives run the same scam as counterfeit SD cards: write past the memory that actually exists on the drive and the file goes nowhere. A large amount of storage for a small amount of money: store nothing on such a drive that you can't afford to lose.
  • Encrypted drives do exactly what they advertise: an IronKey or similar gives back nothing once the password is lost, and some will erase their encryption keys completely if the wrong password is tried too many times. At that point, the device is working as it was designed to.

Straight talk about the numbers: nobody has published a reliable failure rate for consumer flash. These drives are not run in fleets, and no data centre tracks them the way it tracks its disks, so the evidence was never gathered. What we see on the bench is a narrow sample, and the results repeat each year: most physical damage is a broken connector, and drives that stop dead without warning are mostly unbranded, or were given away free at a trade show.

A job out of the casebook.

PL · PLY-2026-0743FILED ✓

Seven years of invoices, and a connector off the board

Someone stepped on it in a site office and the connector broke away from the board. Seven years of invoices were on that stick, with the CIS records beside them, and a tax return was due. A monolith has no socket to work through, so the controller's pinout was traced and the read taken off the test pads. The return was filed on the day.

100% read back3 days start to finish

Before you seal the box.

Get these done

  • Keep all the pieces, plug too
  • Put it aside as soon as it misbehaves
  • Get a quote, then post it in a box: envelopes do not travel well
  • Tell us which files are your priority: those will be checked first

What to avoid

  • Refitting the plug yourself with an iron
  • Straightening a bent board for another go
  • Returning the same drive to everyday use afterwards
  • Leaving your only copy on a cheap drive with a questionable size

Questions that come up most weeks.

The metal plug broke off mine. Is that the end of it?

Rarely. All that shell does is carry the contacts; the files sit in the memory package behind them. A drive that has come apart in two will usually still read, as long as the package and the moulding around it aren't cracked.

Windows says 0 bytes. Have I lost the lot?

No. The controller stopped responding; the memory underneath it never did. Read that memory directly and what the controller thinks no longer matters.

Why does a cheap drive die so fast?

Bad memory, with a bad controller managing it. Some also claim to be larger than they really are: a small die reporting itself as a large one, working fine until you fill it past the point where the real memory runs out. Fine for moving a film from one machine to another. Never fine enough to be your only copy.

Is a flash drive ever truly finished?

Only one case: a memory die split right down the middle. Broken controllers, boards broken into pieces, mapping tables in a mess: those make up a typical week.

A drive that stays switched off gets no worse.

Diagnosis costs nothing. We give you a report listing which files can be read, which cannot, and what is needed to get them off. Do not connect the drive until then.

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