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PDR / The devices we handle / Servers, RAID & NAS

Devices · arrays and server storage

RAID and server recovery, Plymouth. A disk goes and no one is told; the quiet is the expensive part.

It is seldom the first fault that finishes an array. What finishes it is what comes next — a rebuild demanding one faultless end-to-end read from a worn-out member until it quits, a rejected disk pushed back into its bay, drives moved around on the chance that helps. Mirroring is worth less than people assume: the two halves went into their bays on one afternoon and have accumulated identical hours since. Sets arrive from a Plymouth office at Sutton Harbour, from a boatyard on the Cattewater, from an engineering shop outside Camborne. Everything runs on images, so nothing deteriorates once it is here.

Nothing readable? Most jobs carry no bill Free diagnosis, then one written price Boxes come to the lab from Truro, Newquay and Tavistock

You will be talking to an engineer
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Most weeks bring one of these. Routine bench work.

Not listed? Try the triage →
Getting it to us: wrap it so nothing can shift, cover it for what it is worth, and post it tracked to the intake lab in Bristol. We cover the postage back. If you want an engineer to check the packing before the box is taped, ring first. It is spelled out on the contact page.

The RAID and server makes that turn up most weeks.

Dell PERCThe card fitted to most PowerEdge servers. LSI and Broadcom silicon under Dell branding, laying DDF metadata on every member.
HPE Smart ArrayP-series cards inside ProLiant chassis. RIS metadata, with parity offset by a stripe, which generic tools misread.
Broadcom / LSI & AdaptecMegaRAID and Microchip controllers. The usual choice in Supermicro chassis, and in servers assembled to order.
Arrays without a cardLinux mdadm and Windows Storage Spaces. No card to fail, and exactly the same analysis needed the moment a member drops.

What the messages are telling you.

Not on the list? →
What shows upWhat that points toWhat to do
Foreign Configuration Found (Dell PERC)The drives describe a set the card cannot identifyAnswer none of it. Image each member.
1786 — Drive Array Recovery Needed (HP)Redundancy is gone, with a rebuild queued or partly doneShut it down and image the set
1784 — Drive Array Drive Failure (HP)A member of the set has diedFitting a new disk will not resolve it
1788 — Improper Drive Replacement (HP)The drives went back in the wrong sequenceHalt. Bay order decides it.
Virtual Drive is Degraded / OfflineThe volume has lost its parity, or has gone entirelyTake the server fully off
1720 — SMART drive detects imminent failure (HP)A disk still in the array is warning it will failGet it imaged that day

What happens to a drive while it is here.

Cases in the log →
01

A number on arrival, then the free diagnosis Free

Whatever arrives is booked in under a case number on the day it reaches the bench. An engineer then works out the actual fault, and that part is free. You get a plain answer on what can come off the drive and what cannot, followed by one price in writing. Nothing further happens until you have read it and agreed.

Diagnosis at no chargeA single written figureYou owe nothing yet
02

Each member copied first

Every drive goes onto purpose-built imaging hardware, the ones the card had already rejected included. From that point everything runs on the copies. Not a byte goes back to what you sent us.

Every disk copied separatelyThe dead disks as well
03

Assembled in software

The layout itself yields the order the disks ran in, the stripe size and the way parity moves round. The set is then raised over the images on our own equipment. The card you sent is never used, and nothing at any point is instructed to rebuild.

Bay order determinedNo card needed
04

And everything above it

Once the array is up the file system gets repaired, and the virtual-machine containers and databases follow it. A full listing is reconciled with the lot before any of it goes out.

VMs and databases checkedChecked before it ships
05

You give the word, and it ships back

Thinking it over costs you nothing. Everything the drive gave up is listed for you before any invoice exists, and the bill only follows your go-ahead. Files travel back on media bought in for your job, with return carriage paid at this end, and the case stays on the bench until you confirm they open on your own computer.

You see the list and decideWritten to fresh mediaWe pay the postage home

The faults we see most

  • Import and Clear are both the wrong answer — Import overwrites good stripes with an outdated member's picture of the set; Clear deletes the layout off the drives permanently. One keypress each, no way back from either, and both will keep until images exist.
  • ProLiant arrays do not follow the textbook — HP writes Reserved Information Sectors onto every member and places the parity block one stripe further on than the standard arrangement, a scheme known as delayed parity. Give that to a RAID 5 utility built for the general case and the output is meaningless.
  • A failed controller is not a failed array — the array's own description is spread over the members, so a dead card causes more alarm than it deserves. Running order, stripe size and the direction of parity all come off the disks.
  • Damage arrives with the second failure — a rebuild requires every remaining disk to read faultlessly from one end to the other, and a marginal drive is exactly what will not manage it.

Where single parity got its name: makers specify a consumer SATA drive at a single unreadable sector for every 1014 bits, which comes to roughly one in each 12.5TB pulled off the disk. Rebuilding a large single-parity set asks a great deal more than that of every disk still standing, with no stumble anywhere, and that is where rebuilds fail. That figure comes from the manufacturers rather than from us, and its real-world weight is still argued over.

A job out of the casebook.

PL · PLY-2026-0748LOGGED ✓

The second member went on Friday, and Monday still ran

On the Friday a second member dropped out mid-rebuild, and the live volume stopped being readable. The array was switched off and left that way. Each of the four disks was imaged onto our own hardware, and the stripe was read back from three sound copies plus what little the fourth would still hand over. The Monday shift started on time.

100% of what was live1 weekend

Before you seal the box.

Get these done

  • Power the server off and keep it off
  • Note down which bay each disk left
  • Send all the disks, dead ones included
  • Know the RAID level and the card? Tell us

What to avoid

  • Begin or resume a rebuild while the set is a disk down
  • Refitting a rejected disk into its bay
  • Choosing repair or initialise in the card menu
  • Running recovery software over an array that is still up

Questions that come up most weeks.

The controller has failed one of our disks. Send it anyway?

Include it. A drive the controller threw out will often be holding the freshest copy of particular stripes, and every block gets taken from whichever member yielded it most cleanly.

No one recorded which bay each disk came from. Problem?

It is not. Where each disk sat, how large the stripe is, and the order in which parity moves round are all derivable from what is written on the drives themselves. That is analysis at the bench, not a guess.

Are the virtual machines recoverable, or just the files?

Both. Once the array stands, VMDK and VHDX containers come off first along with any database stores. Each of those is then mounted and opened here, because a name on a listing proves nothing by itself.

The business is stopped until this returns. How long?

Reckon on four to seven working days where several disks are involved. Where trading has genuinely halted, tell us on the phone. The job moves up the queue and we arrange the intake around the date you need.

A drive that stays switched off gets no worse.

The diagnosis is free, and it comes back as a list: which files read, which do not, and what getting them off would take. Until then, leave the drive unplugged.

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